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OPERATIONAL REVIEW
Operational profile
Barloworld Handling is the world’s largest independent Hyster lift truck dealer, offering our customers a full range
of lift trucks and warehouse/handling equipment in the south-east United States of America, United Kingdom,
including Northern Ireland, the Netherlands, Belgium and southern Africa. We have represented the market-leading
Hyster brand for 80 years and have leveraged the strength of the brand by leading the market in the introduction
of innovative solutions for our manufacturing and distribution industry customers’ materials handling needs.
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| Areas of operation |
| – USA: |
Hyster dealership: South Eastern United States |
| – Europe: |
Hyster dealership: Belgium, The Netherlands and United Kingdom (including Northern Ireland) |
| – Southern Africa: |
Hyster dealership: Angola, Botswana, Malawi, Mozambique, Namibia, South Africa, Zambia and Zimbabwe |
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Agricultural distribution Massey Ferguson and CLAAS: South Africa, Namibia, Botswana, Lesotho, Swaziland, |
|
Mozambique |
|
John Blackbeard (52)
Chief executive officer: Handling
BSc Eng (Hons) Dip Bus Man
13 years’ service |
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| Operating performance |
| |
Revenue
Year ended 30 Sept
|
Operating profit/(loss)
Year ended 30 Sept
|
Net operating assets
30 Sept
|
| R million |
2009
|
2008 |
2009
|
2008 |
2009
|
2008 |
– Southern Africa
– Europe
– North America |
930
2 052
1 675
|
1 027
3 193
1 849 |
80
(76)
(54)
|
124
8
40 |
518
593
499
|
259
636
638 |
| Trading |
4 657
|
6 069 |
(50)
|
172 |
1 610
|
1 533 |
| Leasing* |
60
|
76 |
23
|
|
69
|
76 |
| |
4 717
|
6 145 |
(27)
|
172 |
1 679
|
1 609 |
| Share of associate income |
|
|
4
|
3 |
|
|
| * Operating profit after deducting interest paid and net operating assets after deducting interest-bearing borrowings. |

| Leadership team |
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|
John Blackbeard (52) |
Eugene Smith (48) |
Godfried Heydenrych (36) |
Chief executive officer |
Finance director |
Director: Barloworld Handling |
BSc Eng (Hons), Dip Bus Man |
MA (Cantab), ACMA |
South Africa |
13 |
27 |
8 |
| |
|
|
Lex Knol (54) |
Rob Tennant (52) |
Isadore Payne (47) |
Managing director: Barloworld |
Chief information officer |
HR director |
Handling Europe |
BSc, MSc, CPIM |
BPL, BPL Hons, MPL |
BEng |
29 |
1 |
| |
|
|
9
Alwyn Smith (44) |
Geoff Tucker (58)
Managing director: Barloworld |
Steve Ball (37)
Divisional general counsel |
President: Barloworld Handling |
Handling United Kingdom |
LLB (Hons)/Solicitor (England & Wales) |
United States of America |
CA (Zim) |
1 |
MPhil, BAccountancy |
28 |
|
14 |
|
|
Note: The first figure after each name (in brackets) is their age at date of publication of this report. The second figure is the number of years’ service they have with Barloworld.
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Overview
The lift truck industry has been severely affected by the worst
recession in Europe and the USA in 80 years. The market declines
that started in 2008 intensified in 2009, except in South Africa
where the downturn has taken place mainly in the past year.
In all territories we focused strongly on cash and balance sheet
management, expense reduction and growing revenue. The cost
base has been decreased by £8 million across the business.
While employee numbers had to be reduced, human resources
systems and practices have been overhauled and training
continued to ensure future sustainability of the business.
Hyster’s new electric lift truck series was launched and this
should boost sales in coming months. Sales of used lift trucks
were strong in most of our territories with a new record level
in the UK.
The Form the Future (FTF) project launched in 2008 to
re-engineer our business systems and processes continued well.
The sales module was launched in the USA in September 2009
and the new service model will be rolled out in 2010. These
are being customised for introduction in our UK and other
operations.
The Barloworld Handling SAP system has been rewritten as part
of the FTF project, reducing repetition, margin for error and cost.
United Kingdom
The decline in demand that began in the second half of 2008
continued and the lift truck market contracted by 32%. Sales
of counterbalance trucks, where we are traditionally stronger,
declined by 40% from 15 303 units in 2008 to 9 163 units in 2009.
The sub 2 tonne portion of the market grew from 40% to
55% in line with a shift in focus from heavy to light industry,
exacerbated by the shrinking market.
Both Barloworld Handling’s counterbalance and warehouse
market share declined during the period.
The year ended with an operating loss of £4 million. However,
it is pleasing to note that a breakeven result was achieved in
August 2009 and a small profit in September 2009.
Net assets were reduced from £74 million to £65 million assisted
by the sale of more than 4 300 used lift trucks in 2009, a record
for Barloworld Handling. These units were supplied through
rollouts from our long-term rental fleet, the reduction of our
short-term rental fleet by almost 1 000 trucks, and the return of
units from customers scaling down.
We opened new channels for used sales worldwide and
achieved good results with web-based sales. We also launched
a web-based catalogue to sell warehouse consumables and
ancillary equipment.
While service volumes decreased in line with decreased market
activity, we compensated somewhat with increased service
margins.
The balance sheet has been cleaned up through stock reduction,
strong focus on collecting debtors, and cash generation. More
than 20 specific cost reduction activities were implemented,
with an anticipated saving of £4 million annually.
United States of America
The market declined by 41% from 34 607 units to 20 267 units.
Barloworld Handling’s total market share increased significantly,
with a particularly pleasing improvement in the Florida region.
Our order book for new trucks grew by 18% in the past year
and we sold 2 000 used trucks that were returned to us at
the end of their long-term rental contracts or arose from the
reduction in the size of our short-term rental fleet.
Despite this, we ended the year with an operating loss of
US$5.9 million. Net assets declined from US$66 million to
US$56 million.
Our margins improved in the last few months of the year, a
positive indicator for 2010.
Our good safety record continued with an OSHA Incident
Rate (OIR) of less than 3.0 in 2009. This is significant as many
customers will only consider suppliers with favourable OIR rates.
South Africa
Barloworld Handling in South Africa incorporates the Hyster lift
truck dealership, a distributorship for the Massey Ferguson and
CLAAS agricultural brands, and a new dealership for Chinese
manufactured SEM construction equipment.
Handling
Following a small decline at the end of 2008, the South African
lift truck market almost halved in 2009 from 7 238 units to
3 804 units.
While market share declined slightly, we grew service revenues
and margins due to good customer service, which remains our
key differentiator in South Africa.
We achieved a profit of R16 million, down on last year but
pleasing in light of the pressure on margins for new and
particularly used units.
A concerted cost cutting initiative resulted in a reduction of
more than R5 million in operating expenses. Net assets rose
from R175 million to R231 million, largely due to an increase in
used truck stock that could not be sold profitably in the poor
economic conditions.
We achieved a major breakthrough by securing the lift truck
order for Unilever’s two new warehouses, the biggest of their
kind in southern Africa. The order, involving 270 new lift trucks, is
the largest single contract ever awarded to Barloworld Handling
South Africa and has moved our South African operation into the
world leading position in Hyster warehouse market share.
Short-term rental utilisation improved in the latter part of the
year, indicating that the market is taking advantage of our
integrated solutions business model to suit the economic climate.
Transformation
Barloworld Handling has improved its BBBEE rating from
Level 4 to Level 3 in the Department of Trade & Industry’s BBBEE
scorecard, thus allowing customers to claim 110% of their
expenditure with the company.
We are particularly pleased with the improvement from 1.91 to
4.31 on the employment equity component of the scorecard
and from 5.06 to 5.92 on skills development. Additional focus is
being placed on these areas to ensure consistent progress.
Agriculture
The South African agricultural sector was depressed by lower
global maize prices, the strong rand and unfavourable rainfall
patterns.
As a result the market declined from 7 579 to 6 462 tractors,
350 to 311 combines and 604 to 328 balers. We lost market
share in tractors, but improved our market share significantly in
combines and balers.
Our Massey Ferguson and CLAAS tractor ranges are positioned
at the higher end of the market and sales were lost to lower cost
units in the tender tractor market.
Margins were affected by discounted sales to move unacceptably
high stock levels. The high stock situation was compounded by
late deliveries from the factories that arrived after the main sales
season. Profit declined by 15% and the balance sheet remains
overstocked.
Special focus has been placed on measurement and improvement
of customer satisfaction levels. In parallel we have rolled
out enhanced dealer development programmes, including
implementation of the Mechplan software tool to assist
customers with optimum application of mechanisation solutions.
Parts sales improved by 4% due to improved after sales support
from our dealers.
SEM
Our dealership for entry level wheel loaders from Chinese
manufacturer SEM has made a small profit in its first year of
business, with excellent acceptance in the agricultural and light
construction markets we have targeted. We have a good team
in place to capitalise on the opportunities that will be created by
the expansion of our SEM product range in South Africa in 2010.
Europe
The lift truck market in Belgium contracted by 38% from
10 322 units to 6 355 and in The Netherlands by 45% from
16 435 units to 9 066. Barloworld Handling’s market share
declined in both countries, mainly due to a marked shift from
counterbalance to warehouse units.
Despite the steep downturn we achieved a breakeven result in
Belgium. Net assets climbed from i4 million to i15 million driven
largely by the inclusion of trucks on our balance sheet that were
previously on the funders’ balance sheet. However we made
significant inroads into stock reduction.
In The Netherlands we finished the year with an operating profit
of i0.7 million. Good progress has been made on the balance
sheet, with net assets decreasing from i2.8 million to i2.6 million.
Overall we improved margins, helped by our product mix together
with improved processes and systems implemented during the
year. We also reduced operating expenses in both countries.
Focus was placed on assisting customers with solutions to excess
production capacity during the downturn, thus promoting long
term partnerships that will be mutually beneficial in future.
Integrated solutions
in all our territories we continued with a market segmentation
drive to better understand customer requirements and provide
appropriately tailored solutions.
Our major customers now have the option of a sophisticated
suite of integrated solutions including new, used, short- and
long-term rental, maintenance offerings and fleet management.
Fleet management enables reporting on utilisation, preventative
maintenance requirements and operator behaviour to optimise
fleet performance.
This has been further enhanced with the introduction of an IT
solution enabling customers to monitor their fleet performance
via portals.
This tailored solutions capability has found particular favour
with big customers such as Coca Cola, the Ministry of Defence,
Diageo and BMW in the UK; Goodyear, Premier Beverage and
Smart in the USA; and Unilever in South Africa, among others.
People
Employee numbers have been reduced by about 15% in the
UK, the USA and Europe and we have taken advantage of
government assisted programmes to manage excess staff in
Europe. Internal road shows have been held to encourage
employee engagement and retention. Head count was reduced
by 7% in South Africa.
The extensive restructuring into customer focused regions in
2008 has been well embedded in the past year and is showing
positive results. The new structure provides for more control
at regional level, so that customers now have access to local
decision making and problem solving.
In the UK a new operations director has been appointed and,
reporting to him, six new regional managers empowered to
make decisions on all aspects of customer solutions including
new, used, rental and after sales service.
In the USA a similar restructure into four regions is proving
successful. A new sales and marketing director is driving
customer solutions focus with these regional structures.
The appointment of an operations manager has strengthened
the team in Belgium.
We have appointed a new group and UK human resources
director with the brief to overhaul our HR systems and processes
and improve organisational performance.
To this end, Watson Wyatt job grading was completed in
all territories to ensure market related remuneration, in turn
improving staff retention, motivation and succession planning.
Our Good People Management (GPM) initiative to improve
employee ownership, commitment and job satisfaction has
been rolled out throughout the business. A practical, easy to use balanced scorecard was introduced to manage performance and
supervisors have been trained to conduct performance reviews.

In the USA the use of Idea Tracker software to incorporate
employee input in decision making is resulting in a close knit
team orientated approach that is contributing to our market
share penetration.
Although we still have work to do in Europe, we have
made pleasing progress on succession planning, our induction
programme and HR reporting.
Our apprenticeship programmes are continuing in most territories
to ensure we have the appropriate skills to meet demand for
customer solutions in the upturn. In the UK Barloworld Handling is
the only lift truck company running an apprenticeship programme.
We maintained acceptable ratios of minority group employees
in our ongoing drive to promote diversity in all our operations.
Outlook
Our markets are expected to remain generally flat in 2010,
with cautious optimism for a turnaround in some areas. We are
confident of an improved result on a foundation of stronger
management and regional representation, focused market
segmentation, tailored solutions offerings, empowered people
and lower operating costs.
The roll-out of our Form the Future (FTF) business process
re-engineering project into the US and UK, followed by South
Africa and Europe, will provide better customer service, more
efficient processes, improved sales and service and reduced cost.
Total implementation will be completed by 2011.
Our joint projects with Hyster to improve product quality and
reliability will further improve our competitiveness.
United Kingdom
There are small indicators of green shoots that point to a modest
recovery in the second half of 2010. We anticipate a return to
profitability by growing market share and aligning with the shift
in the market from counterbalance to warehouse and smaller
units. Hyster’s new electric range will help Barloworld Handling
to compete more successfully in that segment of the market.
United States of America
A small improvement is expected in our markets in 2010.
A decision by the NACCO Materials Handling Group to enable its
lift truck products, Hyster and Yale, to be sold through the same
dealers in the USA provides possible opportunities to improve
our density.
Southern Africa
Some recovery in volumes is expected in the second half of
2010 and we expect further successes in our major customer
business based on our integrated solutions offering. Our main
strategic focus will be on growing our footprint into Africa. We
will also take over the Angolan Hyster business, currently run by
Barloworld Equipment, in 2010.
Southern Africa – Agriculture
The order book for new machines showed a small upward turn
in the last three months of the year. Maize prices are expected
to recover in 2010 and this should stimulate tractor sales. We
are working with our principals to address our lack of a solution
for the low cost end of the tractor market to improve our
competitiveness.
Plans are in motion for aggressive growth of our agricultural
footprint in southern Africa. An agreement will be signed soon
in Mozambique and negotiations are in progress in several other
countries.
Europe
While the market is expected to be flat in 2010, we are well
positioned for growth in short-term rental and parts and will
continue to focus on expansion in industries least affected by
the recession. The launch of the Hyster electric truck range will
start to produce benefits in The Netherlands in particular, where
60% of the counterbalance market comprises electric units.
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